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SickLight

IP68 Waterproof Rating: What It Means for LED Headlights

Technical Guide2025-11-01
IP68 Waterproof Rating: What It Means for LED Headlights
When choosing LED headlights, waterproof rating is critical for long-term reliability. Here's what IP68 means and why SickLight products exceed standard requirements.

Understanding IP Ratings

The IP (Ingress Protection) code consists of two digits:

  • First digit (6): Dust protection - "Dust tight" (no dust ingress)
  • Second digit (8): Water protection - "Continuous immersion beyond 1m"

IP68 Test Requirements

Standard IP68 testing requires:

  • Submersion in water at 1 meter depth
  • Duration of at least 30 minutes
  • No water ingress affecting operation

SickLight's Enhanced Testing

We go beyond standard IP68 requirements:

  • Depth: Tested at 3 meters (3x standard)
  • Duration: 2-hour continuous submersion
  • Temperature Cycling: Hot/cold water alternation
  • Pressure Testing: Simulates high-speed water spray
  • Salt Water: Corrosion resistance verification

Why It Matters

Your headlights face harsh conditions:

  • Rain and road spray at highway speeds
  • Snow and ice buildup
  • Car wash pressure jets
  • Puddle submersion
  • Temperature fluctuations causing condensation

Sealing Technology

SickLight products use multiple sealing methods:

  • Silicone O-ring seals at all joints
  • Waterproof cable glands
  • Sealed driver housing
  • Hydrophobic coating on heat sink